Common Myths About Using High Speed Mixer the Right Way

Getting the right mix is a bit like alchemy. Is it a work of art? A science? Or a little bit of both, with a touch of magic thrown in? Well, maybe.

Even though people have tried to share facts about the high-speed mixer, there are still some mysteries and myths about it. However, those myths are not necessarily true.

Mixing well with a high-speed mixer is a little bit of an art and a little bit of a science, but it is definitely not magic.

However, a good process engineer knows that mixing things that don't always want to be mixed is all about taking into account the factors that affect blending in predictable ways.

So, in this article, we will debunk some of the myths about using a high-speed mixer the right way.

Four Common Myths About High-Speed Mixers

1. Mixing at a high speed isn't the best way to meet my mixing needs

Some false ideas about high-speed mixers stick around. Many process engineers and other users still think that high-speed mixing is not right for their processes. In some cases, this is because, in the past, solid particles that were already wet were either overmixed or heated to temperatures that were too high.

Some engineers use longer mixing times to improve blending, cut down on the number of unmixed clumps, and reduce the waste of raw materials. But at Golden Far East Machinery, our many years of experience have shown that high-speed mixers, when used correctly, can actually cut down on process times and waste.

2. Pre-Milling is necessary to create sub-micron emulsions/dispersions

Many successful industrial mixing procedures indeed rely on the reduction of particle size. However, it is popularly believed that particle size reductions cannot be achieved without either a dedicated pre-milling phase or the employment of a high-pressure homogenizer.

That is not true because single-stage, high-speed rotor-stator mixers can often reliably and consistently accomplish desired particle size reduction targets, depending on the chemical and physical qualities of the raw materials being employed.

3. High-speed mixing machines cannot withstand extended periods of use at full speed

High-speed mixers are built to withstand rigorous use and produce consistent outcomes within tightly controlled process parameters. However, it's not true that running fast for a longer period produces better outcomes.

The application of variable speeds at strategic moments in some processes is advantageous. For this reason, our high-speed mixers allow you to choose custom processing rates to achieve the best possible outcomes. This is why some machines and processes can get the job done faster and with less energy use than others can.

4. Only big businesses can afford to buy a State-of-the-Art mixing machine

A premium high-speed mixer will indeed cost more than a basic model would, but in the long run, you'll make more money with the former option.

To improve output, decrease cycle times, and lessen waste and downtime, you can utilize a selection of tools to fine-tune your machine and the individual processes that go into making your final product.

Additionally, consistency will increase, and operator mistakes will be reduced. Selecting one of our premium high-speed mixers and working with skilled process experts like those here at Golden Far East Machinery will guarantee the best possible results for your operation.

Purchase Premium High-Speed Mixers from us

Now that you've cleared your doubts about high-speed mixers, you may be looking for a place to buy a durable mixing machine–and that's exactly what we supply at Golden Far East Machinery.

We are a reputable high-tech enterprise specializing in research, manufacture, and supply of plastic extrusion lines including high-speed mixers. Click here to purchase high-quality machines from us now.